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Manufacturing / Automotive PartsMulti-line vehicle parts factoryIoT & Infrastructure

A factory that stopped finding out about problems at the end of the shift

We connected assembly-line equipment to a live dashboard so supervisors see slowdowns and issues the moment they happen — not hours later when the damage is done.

99.99% line uptime40% faster problem detection25% lower monthly costs

The problem

Sensor data was inconsistent and nobody saw problems until end-of-shift reports. By then, an hour of downtime had already happened. Supervisors were walking the floor to piece things together manually.

Our approach

We connected existing line equipment to one live dashboard and set up alerts that fire the moment a station falls behind pace or a machine needs attention.

Business impact

  • Assembly lines maintained 99.99% uptime
  • Teams caught issues 40% faster than before
  • Monthly costs dropped 25% through less downtime and fewer emergency repairs
  • Managers see the whole floor in real time from one screen

Operational shift

  • Before

    Managers found out about slowdowns at end of shift, after output was already lost

    After

    Alerts fire the moment a station falls behind or a machine needs attention

  • Before

    Supervisors walking the floor to piece together what's happening

    After

    One live dashboard shows every line and station in real time

  • Before

    Sensors reported inconsistently — problems went unnoticed for hours

    After

    Problems surface immediately, before a slowdown becomes a stoppage

ManufacturingAssembly LineReal-Time MonitoringDowntime Reduction

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